PLC

PLC CONCEPT

• Introduction to Automation
• Evolution in Industrial Automation
• Different Type of Industrial Control Mechanisms
• Introduction to PLCs
• PLC Advantages over Micro Controllers
• Motor Drives Introduction & their need
• Sensor Introduction & their need
• DATA Flow during Automation
• Allen Bradley & Rockwell Automation’s Details
• Brief Description to Input/Output Pins of Micrologix-1000
• Ladder Diagram Basics
• Introduction to RsLogix
• Downloading a Ladder Program in PLC using RSLinx
• How to take Input from Panel
• RsLogix Software
• Omron PLC Details
• Zen Support Work Flow
• Siemens PLC Details
• Logo S7 Software Flow

SCADA CONCEPT

• Introduction To SCADA Software
• Application of SCADA
• Windows and SCADA terminology and standards
• Familiarize Students with the Basic Drawing Instructions
• Creating New SCADA Project
• GUI Designing
• Tag Substitution
• Dynamic Process Mimic
• Real Time Trend and Historical Trend
• How to Create Alarms & Event
• Script Development
• Logon Priorities and Introduce the Runtime Viewer Operation
• Recipe Management
• Introduction to Graphic Properties
• SCADA Communication Requirements
• SCADA Communication Protocols
• Structure of a SCADA Communication Protocol
• Connectivity with the Different Hardware
• Communication with Database
• Communication with Visual Basic
• Explanation on Various Types of Software of SCADA

VFD CONCEPT

• Basic Introduction To AC And DC Electrical Theory
• AC And DC Electrical Terminology
• AC Drives Basics
• AC Drives Evolution Or Adjustable Speed Drives
• AC Drives Application
• Mechanical Theory/ Horsepower And Torque
• AC Motor And DC Motor Theory
• AC Induction Motor Function And Details
• Choosing The Correct Motor
• Identification And Selection Of Hardware
• Installation Of AC Drivers
• Types Of Drives And It’s Application
• Inverter To Converter Circuit
• Working Principle, Programming Of AC Drive
• Parameter Setting
• Digital And Analog Input/Output Assignment
• Internal And External Controls
• Interfacing With PLC
• Multispeed Function
• AC Drives In Pid Control
• Hands-On AC Drive Operation And Advanced Programming

HMI CONCEPT

• Introduction and Programming of HMI
• Features, Advantages, Selection and Application of HMI
• Hardware, Ports, Development Software of HMI
• Programming & Interfacing Cable
• Changing the set point of Timer/Counter
• Display of Outputs
• Display of Faults
• Display of Current Value
• Use of user defined function Key
• Change and Display of Data Register
• Display of Text and Text Control
• Display of Faults & Alarm
• Advance Graphical Programming
• Objects, Buttons and Sliders
• Fault Act and Reset
• Communication Protocol
• Communication with PLC and Different Hardware
• To develop an understanding of drivers and data transfer between Schneider PLC
• Installation, Troubleshooting, Commissioning and Case Study
• Recipe Handling and its use
• Interfacing with 2 PLC at the Same Time

CONTROL PANEL WIRING

• Control Panel Wiring Introduction.
• Different types of Control Panels
• Difference betweenMotor Drives- AC Drives and DC Drives
• Control Panel components symbols
• What is the function of Relay and NO NC concept?
• Basics of relays, contactor, MCB, MCCB, ELCB, RCCB.
• what isTimer
• what is ON Delay Timer
• what is OFF Delay Timer
• Working details of different Types of Electric Motors.
• Designing of Control Circuits Using Contactors, Relays, Timers.
• Wiring diagram of Panel board
• 3 Phase motor forward reverse wiring diagram
• Star delta starter wiring diagram
• DOL starter wiring diagram
• Automation Studio software introduction
• How to use of Automation Studio software
• 3 phase motor forward reverse simulation in automation software
• Star delta starter simulation in automation software
• DAY 8DOL starter simulation in Automation software
• DC motor forward reverse circuit simulation in Automation software

PRACTICAL

• Earthing and Cabling of Panels
• 3 phase motor Forward Reverse wiring in Panel board
• Star delta starter wiring in panel board
• DOL starter wiring diagram in Panel board
• DC motor forward reverse circuit wiring in Panel board

PROJECT

PCB & Circuit Designing

• PCB & Circuit Designing
• Introduction to robotics
• Introduction to PCB & Circuit Designing
• Basics of hardware and software
• Introduction of manual Routing
• Introduction of Auto Routing
• Different types manual Circuits and its application
• Controlling of motors through switches
• Gear assembly and calculation
• Introduction to soldering

Practical

• To make a sound connections designing of remote control
• Preparation of Printed Circuit Board
• Assembling of a one Application Sensor Project for IR

• New and upcoming technologies
• Layout software and Soldering Technique

Theory

• Introduction to PCB design Software
• Different tools used for PCB Designing
• Different circuit on PCB design software
• Schematic of Different Circuits
• Soldering methods
• Safety precautions
• Different Method of Soldering

Practical

• Hands on PCB Design Software
• Masking different
• Designing different circuit
• Checking for DRC errors

SECTION 1 : INTRODUCTION – EMBEDDED SYSTEM

• Examples let’s Check
• Remote Control
• Digital Watch
• Digital Air Conditioner
• Automatic Washing Machine
• Digital Camera
• ATMs
• Basic Mobile Phone
• Smart Phones
• Tablet Computers
• Laptops
• Personal Computer

SECTION 2 : MICROPROCESSOR - MICROCONTROLLER

• Microprocessor - Diagram
• ALC
• Accumulator
• SP|PC
• Clock | INT
• Microcontroller – Diagram
• Microprocessor
• Input and Outputs
• RAM | PROM
• Peripherals
• Microprocessor or Microcontroller
• Advantages – Both
• Disadvantages – Both
• Application – Both

SECTION 3 : MICROCONTROLLER MANUFACTURES

• Intel 8051 – Why not use it?
• What other option are available to students in India
• Microchip - PIC
• Atmel – AT89C/AT89S
• ARM - TI, ATEM, NXP(Phillips)
• Atmel AT89C/AT89S
• Advantages
• Disadvantages
• Application
• PIC MicroControllers
• Advantages
• Disadvantages
• Application
• ARM Controllers
• Application
• Advantages

SECTION 4 : GENERAL INGREDIENTS OF AN EMBEDDED SYSTEM

• User Input Devices
• Keypad
• Switches
• Knobs, etc
• Display Devices
• LEDs
• Segment Displays
• LCDs
• Bar Displays, etc
• Sensors
• Temperature
• Current
• Voltage
• Pressure
• Humidity
• Memories
• EEPROM
• RAM, etc
• Communication Interfaces
• I2C
• LIN
• CAN
• RS232
• RS485, etc,
• Electro MechanicalControls
• Solenoidvalves
• Relays,etc,
• A General Embedded system – Digital Air Conditioner – Minimum 5 Block Diagram Air Conditioner Block Explanation

SECTION 5 : MICRO CONTROLLER ( 89C51 & 89S51 & 89S52) THEORY AND PRACTICAL

• Pin Diagram Of Each Series
• Complete Pin Description
• Difference Between 8031, 8051, 8052 Addressing dddd ddd ddd Modes
• Instruction Sets Used In ATMEL Types Of Instructions Timers/Counters With I/O Ports
• Applications Using Timers/Counters-Sample Programs.

SECTION 6 : HANDLING REGISTER TYPES OF MNEMONICS

• Bit manipulations
• Arithmetic instructions
• Boolean logical instructions
• Data transfer instruction
• Internal Transfer and External Transfer
• RAM, ROM & Hybrid Mnemonics
• Special Functions Registers

SECTIONS 7 : INTERRUPTS

• Definition for Interrupt and interrupt types
• Handling Interrupts
• Polling Sequences and Interrupt Sequences
• External Interrupts and Internal Interrupts
• Programming for Interrupts based applications
• Problems at Interrupts, Debugging ISRs and Interrupt Latency

SECTION 8 : PHERIPHERAL DEVICES

• Different Peripheral device
• Different types of display Units
• 7 Segment types and Principle of Operation
• Common Anode mode-common Cathode Mode
• 16x7 LCD Application and Hardware Interfaces
• Interfacing Circuits for LCD & LED
• Pin Diagram of 16x2
• Working Mechanism LCD using Arrays & Pointers

SECTION 9 : ANALYZING ANALOG & DIGITAL SIGNAL

• Working Principle of ADC
• Critical Factors in ADC
• Method used in ADC
• Different types of ADC (Serial and Parallel ADC)
• Hardware Interfacing of ADC 0809
• Pin Description
• Programming for reading the ADC Value using port
• Working Principle of DAC
• DAC Types
• Pin Description
• DAC Interfacing Keyboard Interfacing
• Applications using Keyboard Interfacing

SECTION 10 : COMMUNICATION

• Serial Communication
• Hardware Description Logical Level converter MAX 232 Design
• Serial Port
• Programming for Serial Communication
• Implementation with Real-Time application-Parallel
• Communication Parallel Port Basics-Pin Details
• Interfacing with Micro Controller PC to MC Communication

SECTION 11 : APPLICATION OF MOTORS

• Motors used for Robotics controls Stepper Motor & Stepper driver circuit
• Stepper motor Bidirectional controlling of DC motor
• Method to change polarity Sample programs
• Different sensors and Applications.

SECTION 12 : ENCODERS - DECODERS - DTMF - RF

• Introduction of various Encoders & Decoders
• Examples HT12E/HT12D Interfacing circuits
• Real time implementation using encoder/decoder Programming
• Examples -Communication between two systems using RFmodule
• Wireless data transfer using HT640Encoder
• Wireless data transfer using HT648Decoder

SECTION 13 : PIC MICROCONTROLLERS

• Introduction to PIC micro controllers
• General Advantage of PIC micro controllers
• Rich in Peripheral Features
• Additional Integral Features
• Fee development Software

SECTION 14 : TYPES AND PRODUCTS OF PIC

• 8 Bit PIC Microcontroller
• Base line – PIC 10, PIC12
• Mid Range – PIC16
• High End _ PIC 18
• 16 Bit PIC Microcontroller
• PIC24
• dSPIC –Microcontroller
• 32 Bit PIC Microcontroller
• PIC 32

SECTION 15 : GENERAL REQUIREMENTS

• ADC for Analogsensor
• GAS
• Humidity
• Temperature
• PH Value
• Pressure
• Heart Beat
• Liquid Level Sensor
• Ultrasonic Sensor
• UART
• Wireless TX and RX
• Computer
• SPI |I2C
• External Memories
• Special Sensor
• PWM | DAC
• DC Motor
• Servo Motor

SECTION 16 : IDEAL MICROCONTROLLER FAMILY

• PIC 16 | PIC18
• Have almost all Peripheral Features
• ADC, DAC (PWM), SPI, I2C, UART, etc
• Recommended Microcontrollers and Different Between in this controller
• PIC16F877A
• PIC16F877
• PIC 16F1939
• PIC16F877A
• Advantages
• Applications
• Futures
• General Features of 877A
• Data Sheet
• Harvard Architecture
• RISC Architecture
• Peripheral Features of 877A
• 5 Ports : Port A – Port E
• 3 timers | Counters(T0,T1,T2)
• Two capture, Compare, PWM Modules
• Synchronous serial Port (SSP) with SPI andI2C
• Parallel slave Port(PSP)
• Universal synchronous Asynchronous Receiver transmitter (USART /SCI)
• 15 interrupt sources in total
• 2 External Interrupts
• 256 bytes of data EEPROM
• Analog Features
• 10 bit up to channel analog to digital converter(A/D)
• Analog comparator Module
• PIN Diagram of PIC 16F877
• Architecture of PIC 877A
• Port of 877A – Explanation
• Port A
• 6Pins
• Contains all analog feature –ADC Comparator
• Contains tier 0 counter input
• Port B
• 8Pins
• Contains External Interrupts
• Contains Programming Pins
• Port C
• 8pins
• Contains all the serial communication features
• Contain the PWM Module
• Contains timer 1counter
• Port D
• 8Pins
• Contains Parallel slave Port
• Port E
• 3Pins
• Contains 3 Analog Channels
• Contains control signals for PSP

SECTION 17 : LCD, LED AND 7 SEGMENT INTERFACING – PRACTICAL CLASS

• Different peripheral device Difference types of display units 7 Segments & its types Principle of Operation
• 16x2 LCD – Applications & Hardware interfaces Interfacing Circuits for LCD & LED
• Pin diagram of 16x2-working mechanism LCD using Arrays & Pointers.

SECTION 18 : ADC AND TIMER IMPLEMENTATION

• Working Principle of ADC Application of ADC
• ADC Resolution & Programming for ADC application
• Temperature sensor interfacing with controller.
• Introduction of timer peripheral
• Implementation and programming for timer peripheral.

SECTION 19 : INTERRUPTS

• Definition for Interrupt
• Interrupt types
• Handling interrupts & Polling sequences
• Interrupt sequences & External interrupts
• Internal interrupts Programming for interrupt based applications
• Problems at interrupts & Debugging ISRs
• Interrupt Latency.

SECTION 20 : UART IMPLEMENTATION

• D Serial Communication
• Hardware Description & Logical Level Converter
• MAX 232 and design
• Serial Port-Programming for serial communication
• Implementation with Real time application.

SECTION 21 : 12C PROTOCOLS

• I2C Protocol & Programming for I2C Protocol
• Real time application using RTC
• Advantages & Disadvantages of I2C Protocols.

SECTION 22 : SPI PROTOCOLS

• SPI Protocol, Programming for SPI Protocol
• Programming implementation using 25LC04
• Advantages & Disadvantages of SPI Protocols.

SECTION 23 : APPLICATION OF MOTORS

• Motors used for Robotics controls
• Stepper Motor & Stepper driver circuit
• Stepper motor Bidirectional controlling of DC motor
• Method to change polarity, Sample programs
• Different sensors and Applications

SECTION 24 : SIMULATION & REAL-TIME PROJECTS

• Power Supply LCD Interfacing MAX232
• Relay & Relay Driver
• RF Transmitter & Receiver Zigbee Tran receiver.
• Amplifier Circuits
• Current & Voltage Transformer Voice Board
• IR Transmitter & Receiver ADC. Bluetooth, Stepper Motor
• Sensors (PIR, GAS, Temperature, Ultrasonic, Humidity) Keypad, GSM, GPS

Arduino

• Introduction to Micro Controllers & the Arduino Platform
• Fundamentals of Arduino Programming, keywords, in built functions, libraries etc. Working with Arduino ID.
• Arduino Hardware Specification. Designing of Arduino Hardware
• Digital GPIO programming, Different pattern on Led [blinking, running, etc.] LED Binary Counter
• Working with Pins as input – switch interfacing, Digital sensor interfacing Working with PWM Outputs
• Controlling RGBLEDS,
• Controlling Speed of DC Motor,
• controlling Intensity of LED smoothly
• Working with Analog Inputs Using ON chip ADC –LDR
• Light Sensing,
• Temperature Sensor,
• Humidity Sensor,
• Sound level sensing
• Working with a LCD Display
• Single character display,
• String Display
• Creating Effects on display
• Numeric counter display
• Custom character generation
• Serial Communication between Arduino hardware and PC
• Arduino Interrupt based application development

Raspberry-Pi

• Introduction to Embedded System
• History of Raspberry-Pi
• Preparing and SD Card for Raspberry-Pi
• First Time Configuration
• Network Setup
• GPIO Pin Configuration
• Basics of ARM Architecture
• Boot Loader and Kernel
• Interfacing
• GPIO
• LED
• Buzzer
• Switch